Initial model {{ :wikifemfuchde2019:monocoque_chassis_2019_v000.mud |}} just before the break model {{ :wikifemfuchde2019:monocoque_chassis_2019_v001.mud |}} model at the end of the lesson {{ :wikifemfuchde2019:monocoque_chassis_2019_v004.mud |}} ==== Properties ==== **Suspension link trusses** Solid circular beam sections, ø12mm, aluminum. Essentially rigid with respect to other chassis structures. **Rear framework** Hollow circular section beam, aluminum. Main structure: outer diameter ø40mm, wall thickness 1.8mm. Stiffeners: outer diameter ø30mm, wall thickness 1.2mm. **Composite monocoque** Thicker backbone: 1.8mm aluminum sheet, 25.4mm aluminum honeycomb 3003, density 5.2 lb/ft^3 ({{ :wikifemfuchde2019:hex-3003-td.pdf |}}), 1.8mm aluminum sheet. Thinner panels: 1.8mm aluminum sheet, 6.75mm same aluminum honeycomb, 1.8mm aluminum sheet. Frontal shock absorber support plate: provisionally as thinner panels, to be defined based on shock. **Inertial elements** {{ :wikifemfuchde2019:monocoque_chassis_2019_inertial_elements_alone.mud |}} {{ :wikifemfuchde2019:inertially_equivalent_cuboid_engine.ods |}} {{ :wikifemfuchde2019:inertially_equivalent_cuboid_wheel_assemblies.ods |}} ** Notes: ** The pedagogical model proposed does **not** include sway/antiroll bars, that are instead a critical element for torsional stiffness loadcases. In particular, torsional stiffness should be evaluated in both the limiting cases of * rigid springs, disconnected sway bars; * disconnected springs, rigid sway bar. This second loadcase, which is usually neglected, is however relevant for sizing the sway bar support areas on the chassis structure. ==== Loadcases ==== * Static test: torsional stiffness; * preliminary suspension stroke motion test ({{:wikitelaio2016:telaio_monocoque_comeimportato_tutorial_optistruct.mud|original Optistruct tutorial version}} m( ); * rigid spring or rigid anti-roll bar? * Front, right wheel bump loadcase (inertia relief); * Frontal crash absorber collapse loadcase (inertia relief); at the element faces belonging to the ''crash_absorber_bearing_area'' set (an approx. 155x320 mm area at the front bulkhead), a 25 psi = 0,172 MPa distributed pressure is applied which is due to the honeycomb absorber crushing (see {{ :wikitelaio2017:plascore_crushlite.pdf |datasheet}}). * Dynamic modal response; * Dynamic harmonic response: vertical harmonic load at the front, right wheel, 1-100 Hz range, sampled at 0.25Hz resolution ((100-1)*4+1 = 397 steps); ==== Connectors ==== RBE3 link kinematics. {{:wikipaom2015:cinematica_rbe3.png?300|}} {{:wikipaom2015:cinematica_rbe3_v1.pdf|sorgente ipe}}